5 Iinkonzo zoMatshini ze-Axis CNC
I-K-TEK iye yazisa umatshini wehlabathi we-ultra precision-DMG 5-Axis Machining Centre ukususela ngo-2018 ukwenzela ukuhlangabezana neemfuno eziphezulu kumashishini ahlukeneyo. Oomatshini be-axis be-5 bathembele kwisixhobo esihamba ngeendlela ezintlanu ezahlukeneyo - X, Y, kunye ne-Z, kunye no-A no-B, apho isixhobo sijikeleza.Ukusebenzisa umatshini we-CNC we-5-axis uvumela abaqhubi ukuba basondele kwinxalenye evela kuzo zonke iinkalo kumsebenzi omnye, ukuphelisa imfuno yokubeka kwakhona i-workpiece phakathi kwemisebenzi.I-5-axis CNC machining igcina ixesha kwaye ifanelekile ekudaleni iindawo ezinzima kunye nezichanekileyo ezifana nezo zifumaneka kwi-oyile yonyango kunye negesi, kunye namashishini e-aerospace.I-Indexed 5-axis machining ilungile ekwenzeni umphezulu wendawo, imilo ekhethekileyo, i-hollow, i-punching, umngxuma oblique kunye nokusika i-oblique.
±0.005MM
(√)Ra0.2
Izinto ezilungileyo ze-5-axis machining
1.Ukuchaneka okuphezulu kunye nokusebenza ngokukhawuleza
I-5-axis machining inokuchaneka okuphezulu kunye nokusebenza ngokukhawuleza.Ayinakugqibezela kuphela imisebenzi yokucubungula yamacandelo ahlukeneyo ahlanganisiweyo kwiimveliso ezahlukeneyo zemizi-mveliso, kodwa ikwanciphisa amaxesha okubamba nokuqukuqela nokuqukuqela kunye nokulawula umgangatho wemveliso kakuhle, nto leyo esinceda ukuba songe iindleko ezininzi kwaye isenze sibe nokhuphiswano ngakumbi. iinxalenye kufuneka zicubungule iindawo ezininzi kunye ne-5-axis inokufikelela kule mfuneko yokucubungula ngokugcina ixesha elininzi, ukunciphisa umjikelo wemveliso kunye nokugqiba ngokukhawuleza ukuhanjiswa kwabathengi.
2.Ukuphucula ukuchaneka kunye nokucubungula ukuchaneka
Hayi kuphela ezi ntlobo 5-axis CNC oomatshini bokusila zinika ukuchaneka ngakumbi xa machining iindawo ezinzulu kunye nemathiriyeli lukhuni, kodwa zinika isivuno eliphezulu kunye nezantya machining ngokukhawuleza.Nangona kunjalo, i-5-axis machining ibiza kakhulu ngenxa yezixhobo ezikhethekileyo eziyimfuneko kunye nesidingo sabasebenzi abaziingcali.
Ngokusebenzisa itekhnoloji ye-5-axis machining, ingxaki yokuchaneka okuphindaphindiweyo kwezinto zokusebenza kunye nee-angles ezinzima zisonjululwe.Ixesha alifinyezwanga nje kuphela, kodwa ukunyamezelwa komatshini kusonjululwe kakuhle.I-5-axis machining inokuqhuba iinxalenye ezinzima, ezifana nokubhola, ukucutshungulwa kwe-taper, i-cavities kunye ne-grooves eneendawo ezinzima ezigobileyo, njl., Ezingenakufezekiswa ngeendlela zokucubungula eziqhelekileyo kwiimeko ezininzi.
3. Ukugqiba umgangatho ophezulu
I-5-Axis machining ikwanceda ekudaleni iindawo ezinomgangatho ophezulu wokugqitywa.Amacandelo abekwe kufuphi nezixhobo zokusika kumatshini we-5-axis, ongagungqiyo kakhulu, okubangela ukugqiba umgangatho ophezulu.ukuchaneka kokucubungula kunokulawulwa ngaphakathi kwe-± 0.002MM, uburhabaxa bomphezulu (√) kulawulo kwiRa0.2.
4.Ukusebenza kakuhle kokusebenza
I-5-axis machining inokunciphisa ngokufanelekileyo ixesha lokucubungula kunye nexesha elincedisayo lamalungu.Inesantya esikhulu sokuphotha kunye noluhlu lokutya, ukuze umatshini ube namandla amakhulu okusika.Ukuhamba ngokukhawuleza kunye nokubeka i-five-axis machining kunye ne-high-speed cutting cutting Machining kunceda ukunciphisa ixesha lokuguqulwa kweemveliso ezigqityiweyo kunye nokuphucula ukusebenza kakuhle kunye nokuchaneka.Ebusweni ezahlukeneyo ezintsonkothileyo ukuchaneka iinxalenye processing ukuze asinike izisombululo imveliso esebenzayo, ngelixa ukusebenza kakuhle kunye nomgangatho kuye kwazisa uphuculo olukhulu, ngeenkonzo zokusila CNC kubathengi uyilo imveliso okanye izimvo zibe yinyani, izinto ezibandakanya iintlobo ngeentlobo zesinyithi kunye neeplastiki. kunye neentlobo ezahlukeneyo zonyango olungaphezulu.
Iminyaka eyi-10+ ye-5-Axis Cnc Machining amava kunye neQela lobuNjineli
Isicatshulwa:Iiyure ezi-3 zekowuti, iiyure ezi-5 zokwenziwa kwenkonzo yesisombululo esinokwenzeka kunye neengcebiso.
Ubunjineli kunye noYilo:Isimahla ukunceda abathengi ukuba baphucule ubume bemveliso kunye nokuyila imizobo ye-3D.
Uyilo lweSiko:Ukuvelisa nakuphi na ukuchaneka okuntsonkothileyo kwe-5-axis ye-CNC yomatshini yamacandelo asekelwe kwimizobo yabathengi kunye neesampuli.
Ukusebenza kakuhle:Umzi-mveliso uxhotyiswe ngokupheleleyo ngezixhobo, kunye neendlela ezahlukeneyo ze-CNC ze-machining zidityanisiwe ukuze kuphuculwe ukusebenza kakuhle kunye nokugqiba ngokukhawuleza ukuhanjiswa.
Ukuhanjiswa kweSampuli:Hambisa iisampulu kwiveki enye, bhala iingxaki zesampulu, kwaye wenze imveliso yobuninzi igudileyo.
Ukuqinisekisa umgangatho:Wonke umsebenzi uhamba ngenkqubo engqongqo yovavanyo lomgangatho.Isixhobo sokuhlola sibandakanya isixhobo sokulinganisa i-3D CMM, i-altimeter, i-quadratic element, njl. Ukususela kuphononongo lobunjineli bokuqala i-DFM, ukuveliswa kwangaphambili, i-IQC, inqaku lokuqala, inkqubo yokuvelisa ukuya kuhlolo lokugqibela, silawula ngokungqongqo umgangatho wokuqinisekisa umgangatho.Imigangatho yemveliso esulungekisiweyo ibonelela ngeengxenye ze-5-axis ze-CNC zomatshini kunye nezinga lokupasa elichanekileyo ukuya kuma-99%.
Inkonzo esemgangathweni:Yonke imveliso eyenziwayo ibhalwe kakuhle kwaye kwabelwana ngayo ngokuphandle nomthengi.
5 Axis CNC Machining Ngokuqhelekileyo ezisetyenziswa Materials
I-5-axis CNC inokuqhuba izinto ezahlukeneyo, ukuba awuyazi indlela yokukhetha izinto ezifanelekileyo, iinjineli zethu zinokucebisa izinto ezifanelekileyo kuwe ngokweemfuno zakho zokuvelisa kunye nokusebenza kweengxenye ze-5-axis ze-CNC zomatshini.Oku kulandelayo zizinto zethu ezisetyenziswa ngokuqhelekileyo, singakwazi ukucubungula ezinye izinto ngokweemfuno zabathengi.
Izixhobo eziqhelekileyo kunye nonyango loMphezulu | ||
Eqhelekileyo Izinto eziphathekayo | Intsimbi | 20#, Q235, 45#, A2, D2, 16MnCr5, 30CrMo, 38CrMo, 40CrNiMo3, S50C, 65Mn, I-SCM415, 40Cr, Cr8 |
Cr12, SKD61, DC53, 12L14, Y12pb, Y15, Y35, Y40Mn, S5, T10, S355, 16MnCr5 | ||
6150, I-SCM435, St37, 410, 416, 420, 430, 4140, 4130, 240N, Stell, I-SKS3, 38CrMOAl, 20CrNiMo | ||
P20, SUJ2, SK3, 15CrMo, 20CrMo, 35CrMo, GS2316, CD650, ASP-23O1, A6, XW-5, XW-10, XW-41 | ||
C1065, NAK55, NAK80, HPM1, HPM77, HPM75, 718H, 738H, DF-3, njl. | ||
Aluminiyam | LY12, 2A12, A2017, AL2024, AL3003, AL5052, AL5083, AL6061, AL6063, AL6082, AL7075, YH52 | |
YH75, I-MIC-6, njl. | ||
Yenziwe ngentsimbi eshayinayo | SUS201, SUS321, SUS301, SUS303, SUS304, SUS304L, S136, S136H, ,SUS316, SUS316L, SUS316Ti | |
SUS321, SUS420, 17-4ph, 430F, X90CrMoV18, 9Cr18MoV, SUS440, njl. | ||
Ubhedu | T2, TU1/2, TP1/2, ,Ubhedu, Ubhedu, Ubhedu, CuZn38Sn1, CuZn39Pb3, CuSn12, CuSn8P, C-360 | |
CuSn7ZnPb, CuZn38Pb2, C36000, C1100, C1011, C1020, C1201, C1220, C2800, C3602, HPb59-1 | ||
HPb61-1, QSn7-02, C-954/514QAI 10-4-4, I-AMPCOM4, H59, H62, CuZN30, CuSn37, njl. | ||
Iplastiki | PEEK, I-PEEK1000, I-POM, I-TEFLON, PTFE, I-PET, UHMW-PE, HMW-PE, I-PEI, PI, PP, I-PVC, PC, PMM, APS, PU | |
FR4, DELRIN, DELRIN AFUPE, PE, UPE, EKH-SS09, I-MC501CDR6, PPO, NBR, PA6, PA66, FR4, PA-MC | ||
PA66+30%GF, PBT, I-PET, I-PET+30%GF, PC, I-PC+30%GF, Inayiloni, ABS, ESD225/420/520, njl. | ||
Unyango lomphezulu | Cacisa u-Anodize, Black Anodize, Ubunzima Anodize, Blue / Red Anodize, I-Chromate Plating, QPQ | |
Electroless Nickel/Nine/Chromium Plate, I-oksidi emnyama, Silver\Golden plating, Isanti, I-DLC | ||
I-Orbital Sanded, Igqithisiwe, TIN PlatingTungsten Carbide Coating, Polyurethae ukutyabeka, njl. |
Case Show
I-K-Tek ibandakanyeka ngokukodwa kwi-custom process ye-multi-variety and small-batch mechanical parts, zonke iindawo zenziwa ngokweemfuno zabathengi.Nazi ezinye iimeko zokusetyenzwa esizivelise ngaphambili: